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23 questions
Which government agency regulates safety and health requirements for the industry?
Department of Health, Education, and Welfare
Occupational Safety and Health Administration
Department of Commerce
Department of the Interior
A process calls for a slip or sliding fit for a 1.000” dia. shaft to fit into a hole. The clearance between the shaft and the hole should be _______________.
.0009
.0150
.0001
.0150
Which of the following is a possible remedy to remove material (solids) lodged in the eye?
Pull the top lid over the bottom lashes
Rub the eye from left to right
Pull at the corner of the eye
To seek assistance to remove the material
Long thin parts have been ground and the flatness is out of tolerance. A possible cause is:
Machine foundation is inadequate.
The grinding wheel is too hard.
Cuts are too light.
Excessive coolant was used.
If a process calls for tapping ½” – 13 NC hole using a 27/64 drill size, what percentage of thread will be obtained?
70% thread
75% thread
80% thread
60% thread
While drilling a thorough hole in a drilling operation, when is the drill most likely to grab in the workpiece?
As it enters the workpiece.
If coolant or oil is not used during the process.
If you run the drill backward.
As it breaks through the bottom of the workpiece.
A dial bore gage is used to inspect _______________.
Surface finish
Tapered holes
Slots
Holes
The most important reason for the disposal of rags and wipes after use is _________________.
The smell they create
The fire hazard potential
Their appearance
They are no fun to look at
The acronym TLV can be found on all material safety data sheets. What does this stand for?
Time limit value
Threshold limit value
Time level value
Threshold limit validity
What does the acronym MSDS stand for in a typical manufacturing environment?
Manufacturers standard during setup
Material safety data sheet
Minimum standard directives for safety
Maximum safety delivery standards
Where is good place to gain knowledge of new chemicals used in the workplace and information contained in the MSDS sheet.
MSDS Classes
Safety Meeting
Chemical Books
Internet
What metals are a classified metal that does not have Iron as its basic ingredient?
Non-ferrous
Ferrous
Recycled
Raw material
If using a set of pin gages to check the size of a .257” -diameter hole and a 17/64” pin slips into a hole, the hole is:
Undersized
Oversized
To size
None of the above
The process plan calls for a slot .500” + .000” - .002” wide by 1/8 deep to be milled on a vertical milling machine. The proper process to mill the slot is __________.
One roughing pass using a 3/8” dia. end mill and one finish pass using a ½” dia. cutter
A single-pass using a .500 dia. end mill
Two passed using a 3/8” dia. end mill
Three passes using a 3/8” dia. end mill
Which description is most likely Hot Rolled Steel?
The bar has a Black oxide coating; easy to file; and throws a light yellow/straw colored spark when contact is made with a grinding wheel.
The bar has a smooth gray somewhat shiny surface; easy to file; and throws a light yellow/straw colored spark when contact is made with a grinding wheel.
The bar is a yellow color; very easy to file; and non-magnetic when tested with a magnet.
The bar has a black rough surface; dusty chip when filed; and orange short spark when ground.
What is a common cause of injury when using a hand file?
Filing at too high a speed
A bent tang
Not having a handle on the file
Excessive wear on the file
Sulphurized oil is used for?
Lubrication
Tapping
Cleaning
Tractor Oil
On a hazardous material identification guide, the degree of hazard is measured by a numbering system. What number is the most hazardous?
1
2
3
4
The quickest and most accurate method for checking the height of two or more workpieces is to use the surface plate, gage plates, and a Vernier height gage.
True
False
Reamed holes can become oversized due to?
Drilling running backward
Trying to remove too much material
Not enough oil
The hole is too big
A part is considered rejected when?
Two-dimension is out
Out round
Four or more dimensions are out
Any dimensions are out
Which steel has the lowest carbon count?
1045
1015
1025
1058
To select the correct type of measuring tools to inspect a part, the first items to review is what.
tolerances of the dimensions you are inspecting
What type of material your using
What machine you are using
How long does it take to cut the part?
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